Complete high-performance flooring production line (profiling, packaging, palletising)

A complete high-performance flooring production line (profiling, packaging, palletising)

A state-of-the-art, fully integrated industrial plant for the manufacture of profiled flooring panels from HDF/MDF – from stacks of raw boards to finished, palletised retail units. Designed for continuous multi-shift operation with automated material flow and integrated quality control. The main processing machines are soundproofed.

Workpiece- & Performance

Panel formats:

• Length 1,200–1,400 mm
• Width 195 mm
• Thickness 5–12 mm

B Line services (excerpt):

• Multi-blade saw feed rate: 2–48 m/min
• Package formation: max. 100 items/min
• Packaging: up to 12 packs per minute
• Palletising: up to 12 cycles per minute

Feeding & Cutting

1. BARGSTEDT TBP16/DG/30/22/S Portal Feeder

Vacuum portal for feeding raw panels (right-hand edge)

• Workpiece weight up to 100 kg
• Capacity up to 5 cycles per minute
• Pallet return system + photoelectric safety barriers

 2. BARGSTEDT TPP20/28/21/S Pallet Magazine

Provision of empty pallets for loading

• · Capacity: approx. 12 pallets
• · Maximum stacking height: 1,800 mm

3. BARGSTEDT TAR40/28/22 Decorative Alignment Station

Aligning the panels for further processing in line with the design

4. multi-blade circular saw K34/G/2200

Longitudinal splitting with edge chipping

• Feed rate 2–48 m/min
• Cutting height up to 58 mm
• Main motor 22 kW
• 9 saw blades + 2 cutters

5. Brush assembly (longitudinal section)

Horsehair brush, working width 2,200 mm, with extraction system

 6. BARGSTEDT Cross-cut sawing station HPp11

Continuous cross-cutting with a pressure bar

• Cutting width 2,200 mm
• Pneumatic top pressure rollers

Separation & Handover

7. BARGSTEDT TFV40/ZR/RL/22/13/02 Separation Station

Fan-type separator (2×8 compartments) for breaking up multiple bundles

• Conveyor speed 10–50 m/min

 8. BARGSTEDT Corner kick (CK)

90° deflection with belt conveyors, feed rate up to 130 m/min

For transfer to the profiling line

Profile machining (soundproofed)

9. HOMAG FR 20/08/10/S Longitudinal profiling

Double-sided formatting

• 6 units per side
• 6.6 kW per unit
• Tool diameter up to 200 mm

10. HOMAG FL 20/08/15/S Cross-profiling

Double-sided end profiling

• 6 units per side
• identical service structure
• integrated edge sealing

11. Sonolit soundproof booth

Enclosure for both HOMAG profiling machines

• approx. 12,000 × 7,000 × 3,000 mm

Post-processing

12. BARGSTEDT TTK44/21/14/02 Dry Tiller

Workpiece turning during continuous operation

• up to 100 beats per minute

13. BARGSTEDT B017/R/19/12/2/S Brush assembly

Double-sided precision cleaning with extraction

Packaging

14. BARGSTEDT TVP40/L/14/02 Video intercom system

Automatic parcel formation with first/second-choice sorting

• Panels 1,200–1,400 × 195 × 5–12 mm
• Package height up to 80 mm
• Output: 100 parts/min

15. BARGSTEDT TVK40/R/14/02 Cartoning station

Folding and preparing cardboard boxes prior to packing

• Capacity up to 12 parcels per minute

16. BARGSTEDT TVA40/07/02 Paper feeder

Automatic loading of protective paper

• vup to 10 parcels per minute guaranteed

17. Labelling station

Automatic parcel labelling (format range based on packaging data)

Packaging

18. LP Maskin LPFK-2PFL-400 Shrink-wrapping machine

Fully automatic film packaging with shrink tunnel

• Connected load 36–40 kW
• Capacity up to 12 parcels per minute
• Film width up to 800 mm

19. BARGSTEDT TFB20/017/04 belt conveyor with air shower

Cooling section leading to the shrink tunnel

Palletising

20. BARGSTEDT TSH80/EO/14/08 Cross-stacking of parcels

Automatic stacking onto pallets

21. BARGSTEDT TBS0/D/30/08/S Articulated forklift truck

Layer-by-layer pallet assembly using vacuum lifters

• · up to 6 strokes per minute
• · Package weights up to 50 kg

22. BARGSTEDT PP20/12/08 Pallet magazine

Automatic supply of empty pallets for final palletising

Location: